Drive
NPC-2212
Price: $155
The NPC 2212 this is a 12-volt gear reduced motor. It has an unusual double half inch out put shaft on both sides. We will cut off the side that we don’t need, the shaft also has a full 1/8 inch key slot. There is an access hole in the end of the motor that exposes the armature that is internally tapped 10-32. An encoder shaft can be screwed into this for adding an encoder for feedback. This motor’s torque limit is 180 inch/pounds. We are running the battle bot about 60 pounds per motor, which means rpm for battle bot will be approximately 227. It will produce about .18 horsepower. These motors have Permanent brush magnets and are direct current powered. They have the ability to be reversed so that the motors can spin forward and backwards which is necessary for tank drive.
Weighs 5.1 lbs
Running Rpm 227
Drive
NPC-PT315
Price: $18.00
The NPC-PT314 Is the wheel that we are using it is a high friction rubber tire. It is 4.5-inchs in diameter and 2-inch wide treads. These wheels include a custom fitted Delrin insert with a 1/2" bore and 1/8" key slot for power drive applications. The treads 2" wide and are a soft 70 durometer rubber for optimum traction. The rims are a durable polypropylene.

Drive
Pillow block
Price: $7.95
The Pillow block will used to take the force from the wheels and distribute it to the frame, when the bot is hit from above.
Drive
Shaft Coupling
Price: $25.31
Compared to set-screw couplings, clamp-on couplings have less backlash (slippage) and superior holding power and torque capacity. Plus, they don't have set screws to bite into the shaft so they won't damage it.

Drive
Castors
Price: $21.99
These are clearly ideal for contemporary styles! Large caster is 4-1/2'' High overall. Small caster is 3-1/4'' High overall. Both sizes are load-rated at 130 lbs. and have a 2'' x 2-1/2'' mounting plate.


Weapon
S28-400 Magmotor
Price: $349.00
The motor is to spin the Horizontal bar at high speeds, even with its’ small size, it is one of the most powerful motors of its’ class. The motor will be placed just off the center of the bot, right behind the middle of the bot, to accommodate the miter-joint that should be in the direct middle.2 Motor Mounts will be placed on the motor to hold it in place on the bottom of the bot. The Screws that attach the bot to motor will screw from the bottom of the bot to the Motor Mounts. A 24 Volt battery will be dedicated to powering the motor.

Specs:
Diameter |
3” |
Length |
6-7/10” |
Shaft Diameter |
1/2” |
Shaft Length |
1-3/4” |
Keyway |
1/8” |
Weight |
6.9 lbs |
Horsepower |
4.5 |
Torque |
3720 oz-in |
RPM |
4900 |
Required Voltage |
24V (or higher) |
Efficiency |
83% |
Magnet Type |
Neodymium |
Number of Brushes |
4 |
Weapon
20 degree Pressure Angle Miter Gears
Price: $35.28
These gears will be used to transfer our motion at 90 degrees at a 1:1 ratio. Since these gears are plain bore, we plan to create a keyway for each gear so one will fit on the motor shaft and one to fit on the main shaft.
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Steel Plain Bore Miter Gears |
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12 pitch |
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No. of teeth |
Pitch Dia. (A) |
Hub Dia. (B) |
OD (C) |
O’all Lg. (D) |
Face Wd. (E) |
Mount Dist. (F) |
Bore |
Weight |
18 |
1.5” |
1.25” |
1.62” |
1 1/64” |
.32” |
1.5” |
.5” |
.23 lbs |
18 |
1.5” |
1.25” |
1.62” |
1 1/64” |
.32” |
1.5” |
.625” |
.25 lbs |
Weapon
Full-Keyed 1018 Steel Shaft
Price:$1.20/ linear inch
The shafts are planned on being connected by the means of shaft collars and mounted bearings.

Shaft Dia. |
Keyway |
Weight/linear inch |
Total Est. Weight |
5/8” |
3/16” |
.087 lbs |
.4785 lbs |
Weapon
Alloy Steel Key Stock
Price: $1.37/ linear inch
Size |
Tensile Strength |
Weight/linear inch |
Total Est. Weight |
1/8” x 1/8” |
112,000 psi |
.0044 lbs |
.0242 lbs |
3/16” x 3/16” |
112,000 psi |
.01 lbs |
.055 lbs |
Weapon
Two Bolt Flange Bearing-Standard Duty
Price: $13.05
The use of two bearings, one on top and bottom of bot will be used to reduce friction of the spinning weapon allowing a greater maximum speed. The use of two set screws will attach the bearings to the shaft and the use of ¼” bolts will attach it to the bot.

Shaft Size |
A |
e |
M |
b |
t |
s |
n |
Bolt size |
Bi |
Max load |
Max rpm |
Weight |
5/8” |
3-3/16” |
2-1/2” |
9/32” |
2-5/16” |
2.0mm |
9/32” |
.2362” |
¼” |
.8661” |
1100 lbs |
5800 |
.42 lbs |
Weapon
Keyed Two-Piece Steel Clamp-On Shaft Collar
Price: $10.02
Multiple shaft collars will be used to hold parts on the shaft such as the spinning weapon. They will also be used to hold the shaft in place with the bot. The collars will be attached with the use of clamping pressure and friction.

Bore Size |
Outside Diameter |
Width |
Keyway |
Weight |
5/8” |
1-5/16” |
7/16” |
3/16” x 3/32” |
.1298 lbs |
Weapon
TW C1 Contactor Solenoid
Price: $44.00
The solenoid is used to help slow down the spinning weapon to a stop in 30 seconds. It is connected to the bot with means of mounting plate and two screws. It is wired to the batteries and motor.
Voltage |
Width |
Height |
Length |
Weight |
24 VDC |
2” |
1.64” |
3.21” |
½ lb |



Weapon
3” Magmotor Mounts
Price: $23.00
These aluminum mounts are in a pair to hold the motor to the bot. They will be bolted to the bot using ¼” screws or bolts.


O’all Lg. |
O’all Ht. |
Bore Dia. |
Weight |
7.5” |
3.875”-4” |
2.875”-3” |
.518125 lb |
Weapon
S7 Tool Steel Bar
Price: $219.15
The S7 bar will be the weapon for the bot. It will be spun with the motors and will be beveled to increase damage possibilities. The beveling will also reduce the weight slightly which will help with the overall weight. There will be blade covers and a pin to hold it down during transportation for safety.


Length |
Width |
Height |
Weight |
3’ |
3” |
.5” |
19.5 lbs |
Price: $900.00
Isaac 32 Operator Interface
Control Unit
Isaac 16 Motherboard
Victor 883 Speed Controller |
Power/Control
Victor 883 - Allows download of custom programs
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Isaac Control Units Price: $149.95
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Input:
Output:
Specs:
Power/Control Power Sonic Lead Acid Batteries
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Price: $25.00
NiCD Battery
Price: $12.00 |
Specs:
Specs:
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Armor and Frame
Aluminum 7075-T6
Price: $46.40
We are using Aluminum 7075 for the armor. The base plate is 3/32”. The positives of this alloy are that it is very strong compared to its weight and it fairly machinable. Some bad things are that it is unweldable and it is expensive. The density of it is 0.102 lb/in 3. We need about 2’ x 4’.
Ultimate tensile strength |
83000 Psi |
572 MPa |
Yield tensile strength |
73000 Psi |
503 MPa |
Shear Strength |
48000 Psi |
331 MPa |
Fatigue Strength |
23000 Psi |
159 MPa |
Modulus of Elasticity |
10400 Ksi |
71.7 GPa |
Shear Modulus |
3900 Ksi |
26.9 GPa |
Elongation at Break |
11% |
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Frame and Armor
Steel 4130, annealed
Price: $70.00
We are using 4130 square steel tubing for the frame. The dimensions of the tubing are 3/8” x 3/8”. The positives of this of alloy are that it is very weldable and it is a common metal. One bad thing is that it is very heavy. The density of it is 0.284 lb/in 3. We need about 25 linear feet of steel tubing.

Ultimate tensile strength |
81200 psi |
560 MPa |
Yield tensile strength |
52200 psi |
360 MPa |
Modulus of Elasticity |
29700 ksi |
205 GPa |
Shear Modulus |
11600 ksi |
80 GPa |
Izod Impact |
45.7 ft lb |
62 J |
Elongation at Break |
11% |
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